Breathing Filter

What Is Breathing Filter

 

 

Trifanz Breathing Filter, manufactured directly by the source factory. Our full product line includes standard models, BVF and HME models (straight/angled), HMEF(straight/angled), tracheostomy models (Types I/II/III), and PFT pulmonary function models (F1-F4, including MP-type mouthpiece versions). These filters effectively trap bacteria and particles, while the temperature- and humidity-controlled models maintain airway humidity, and the composite models combine filtration and humidification in one. Ethylene oxide sterilized and individually packaged. Certified by NMPA, CE MDR, and other international regulatory bodies. Click to inquire and get your exclusive wholesale quote!

 

Advantages of Breathing Filter

 

 

Comprehensive Product Range: With five major categories—ranging from standard models to PFT (pulmonary function test) models, and from straight-tip to angled-tip designs—this single brand covers all clinical respiratory filtration scenarios.
Robust Certification: Certified by the NMPA, CE MDR, and other international regulatory bodies, our products are listed on official platforms and are globally compliant.
Consistent Quality: With our own Class 100,000 GMP facility and a technical team with nearly 20 years of experience, we ensure consistent quality across every batch.
Direct-from-Source Supply: Shipped directly from the factory, we support OEM/ODM customization, offering control over both lead times and costs.

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Why Choose Us

Our factory
HangZhou Trifanz Medical Device Co., Ltd is located in the vibrant bio-industrial park of LinPing, Hangzhou. The park enjoys a beautiful environment and convenient transportation. We have own the production site: 1000 square 100,000 GMP clean workshops.

Our certificate

Passed the CE, ISO13485 system certification; can provide OEM / ODM services.

Experienced team

It has its own R&D team. A group of professional and technical personnel with nearly 20 years of experience in the industry.

Our products

Endotracheal tube, laryngeal mask airway, closed suction catheter,anesthesia breathing circuit and so on.

 

Basic Knowledge About Breathing Filter

 

Breathing filters provide protection against vapours, chemical substances and toxic gases. They usually consist of a bed of activated carbon. They are described according to 2 criteria: filter type and class. A specific filter for a given gas or family of gases or vapours is indicated through marking consisting of a letter and a strip of a certain colour. If the filter is designed to protect against several families of gas simultaneously, we call it a combined filter: it is designated by the juxtaposition of a letter and the corresponding colour strips.

 

AB = Filters organic gases/vapours and inorganic gases/vapours. BK = Filters inorganic vapours, ammonia and ammonia derivatives. How to select the right class of efficiency for your breathing filter. As for aerosol filters, there are three classes of protective filters based on their capacity (in other words, the best balance between volume and effectiveness of the absorbent material). Class 1: For gas concentrations of less than 0.1% by volume, the lowest capacity (filters for half masks). Class 2: For gas concentrations of between 0.1% and 0.5% by volume, medium capacity (cartridge). Class 3: For gas concentrations of between 0.5% and 1% by volume, the largest capacity (large-capacity canister worn at waist-level). At an equivalent ambient concentration level, a class 3 filter will operate for longer than either a class 2 or a class 1 filter. Some manufacturers offer specific filters that provide protection against carbon monoxide (CO). They are to be used exclusively with life-saving and evacuation devices.

How Long Is a Breathing Filter Effective For?

A breathing filter no longer functions properly when the carbon granules become saturated. It starts to let through all the pollutants with which it is in contact. For this reason, a breathing filter needs to be replaced on a regular basis, before the filter becomes totally saturated. Particle filters are identified by their characteristics, which are printed directly on the mask. FF stands for Filtering Facepiece, while P1, P2 and P3 refer to the class of filter efficiency. On filtering cartridges, this information is shown on a white strip marked either P1, P2 or P3. The different particle filter classes: Filters at least 80% of airborne particles (means that fewer than 20% of particles pass through the filter). Offers protection against solid particles that are not specifically toxic. Filters at least 94% of airborne particles (means that fewer than 6% of particles pass through the filter). Offers protection against hazardous and irritant airborne particles in solid and/or liquid form (silica, sodium carbonate, etc.)

Filters at least 99.95% of airborne particles (means that fewer than 0.05% of particles pass through the filter). Offers protection against toxic airborne particles in solid and/or liquid form. The service life of particle filters depends on the environment. The filters become clogged over time and let less and less air through. When it becomes difficult to breathe, you will know the filter is getting to the end of its service life and needs to be replaced.

 

Combined filters are designed to offer protection against airborne particulate, gases and vapours simultaneously. They are made up of a particle filter combined with a breathing filter. They are characterised by dual marking: the coloured strip for breathing filters plus the white strip for particle filters. A filter with the colour code shown opposite is suitable for the following contaminants. Gas and vapours of organic compounds with a boiling point ≥ 65°C, up to the concentrations covered by a class 2 filter (5,000ppm). Inorganic gases and vapours up to the concentrations covered by a class 2 filter (5,000ppm). Particles up to the concentrations covered by a class 3 filter.

 

Introduction to the Performance of Different Types of Breathing Filter

Air purifying, half mask breathing filters have a rubber face seal which fits over the nose and under the chin. It is fitted with cartridges which purify the air as the wearer breathes. Different types of cartridges are available for different types of air contaminants. Relatively lightweight and offer good protection from many air contaminants. Air purifying breathing filters can be used for protection from a wide variety of breathing filtery hazards. Cartridges and breathing filters are designed to provide protection against a specific type of hazard.

Cartridge for low level concentrations of certain toxic dusts including asbestos, radionuclides and silica. Organic vapor cartridge are approved for concentrations not to exceed 1000 ppm for many organic solvents, petroleum distillates, and alcohols. Acid gas/mist cartridge for atmospheres containing low levels of mineral acid gas or mist. Pesticide for low levels of pesticide vapors or mists. Combination cartridge for environments with more than one contaminant present. Mercury cartridge for protection against low levels of metallic mercury vapors. The facepiece extends around the entire face, covering the eyes, nose, chin and mouth. Full facepiece breathing filters provide a better seal and therefore, more protection than half-mask air-purifying breathing filters. They also protect the eyes and face from irritating vapors, mists, and splashed chemicals.

Full face breathing filters are used where a greater degree of breathing filtery protection is needed or where eye and face protection is desirable. This class of breathing filters feature a battery powered, portable fan which draws air through a particulate or chemical breathing filter and blows it to the facepiece. The fan and breathing filter unit may be an integral part or the facepiece or mounted on the wearer's back or belt. Full and half-mask facepieces are available as well as a variety of helmets and hoods. Major advantages are derived from the positive pressure provided by the fan forcing air into the facepiece, hood or helmet. This eliminates difficulty in breathing provided by negative pressure breathing filters and reduces the importance of a good facial fit. These breathing filters provide clean, fresh air to the wearer from a stationary source such as a compressor or compressed air cylinders. They may be equipped with a half or full facepiece, helmet, or hood.

HME Hepa 过滤器

 

Breathing Filters Have Certain Standard Safety and Hygiene Levels

 

 

Breathing filters provide an effective barrier that prevent cross contamination between patients, breathing systems, respiratory and anaesthetic equipment, and the clinical environment. Their use is widely recognised as beneficial and is recommended by a number of Anaesthetic Associations. They are widely used across the hospital particularly in the operating theatre, critical care, lung function units, and respiratory care units. We offer a wide and comprehensive choice of breathing filters with a variety of filtration efficiencies, sizes, volumes and shapes to ensure maximum customer choice. We provide both electrostatic and pleated mechanical filters, with a range of patient connections, providing a choice of products to meet the majority of clinical situations.

 

Independently validated bacterial and viral filtration efficiency. Proven filtration effectiveness against coronaviruses, mycobacterium tuberculosis and Hepatitis C. Proven efficiency within the intended clinical environment. Low compressible volume reducing rebreathing of expired carbon dioxide. Low resistance to flow over its intended period of use to reduce the work of breathing. Option of patient connections conveniently packed and ready for use reducing environmental impact of the packaging. Lightweight reducing potential patient trauma. All of our filters are tested at independent microbiology laboratory facilities against clinically relevant bacterial and viral challenges. We offer two types of breathing filters: electrostatic and pleated membrane.Despite differences in the method of filtration, electrostatic and pleated membrane filters can both offer high efficiency and a high level of protection to patients.

 

Full Face Mask and Breathing Filter Combination Guide

 

If you're working in an environment where airborne particles are a hazard, then you're in need of more than just eye protection. Full face masks are the ideal solution, as they will protect your eyes from any harmful particles, while also accommodating particle breathing filters that can spare your lungs the same fate. When choosing a full face mask to protect both your eyes and your lungs, your decision is twofold, as you'll need to know what your face shield stands up to, as well as your particle breathing filter.

 

If you're looking for a full face mask and respiratory breathing filter to protect your eyes, face and lungs, you'll need to make sure at least two of these three standards are specified. Simply put, EN 136 governs the quality of your full face mask, EN 14387 is concerned with the minimum requirements for gas breathing filters and combined breathing filters (gas and particles), while EN 143 is the standard for particle breathing filters.

 

This standard sets the minimum requirements for face masks that are used as part of a respiratory device, or any full face mask that includes a respiratory breathing filter. A full face mask is defined as a protective mask that covers the eyes, nose, mouth and chin, and they are commonly made from natural rubber, silicone rubber, or EPDM with clear plastic visors. EN 136 certified masks are divided into three classes, with a Class 3 rating representing the highest level of protection. Full face masks rated class 1 are suitable for light duty work and are low maintenance. These masks provide enough protection for low danger environments, and are often disposable or designed for infrequent use. Class 2 full face masks are suitable for general duty work, and include maintainable parts. These masks will provide a higher level of protection, and are designed to be able to clean, repair or replace parts, making them suitable for frequent or everyday use over longer periods. This is the highest level of specification under EN 136.

Class 3 masks are designed for heavy duty use and fire fighters, and carry the most protection, durability and maintenance ability of all face masks. The classification system of EN 136 makes it easy to identify the general quality and protection level of your face mask at a glance. The amount of space the mask allows you to see in your peripheral vision. The amount of dust, gas or particulate the mask will allow through. The degree to which a mask retains its protective qualities at extreme temperatures. The degree to which the mask protects you from CO.

 

Comparison of Moisture Heat Exchanger and Breathing Filter

 

Heat and moisture exchangers and breathing breathing filter are intended to replace the normal warming, humidifying and breathing filtering functions of the upper airways when these structures are bypassed during anaesthesia and intensive care. Guidance on their use continues to evolve. The aim of this part of the review is to describe the principles of their action and efficiency and to summarise the findings from clinical and laboratory studies. Based on previous studies, an appropriate minimum target for moisture output is 30 and 20g.m−3 for long-duration use in intensive care and short-duration use in anaesthesia, respectively. The practice of reusing a breathing system in anaesthesia, provided it is protected by a breathing filter, assumes that the breathing filter is effective. However, there is wide variation in the gas-borne filtration performance, and contaminated condensate can potentially pass through some breathing filters under typical pressures encountered during mechanical ventilation.

 

When a patient’ s trachea is intubated or a supraglottic airway device is placed in situ, the normal warming, humidifying and breathing filtering functions of the upper airways are bypassed. Hence, gas delivered to the patient needs to be artificially conditioned to replace these lost functions. Heat and moisture exchangers (HMEs) are intended to conserve a portion of the patient’ s exhaled heat and moisture, and condition inspired gas by warming and humidifying it. breathing breathing filter are intended to reduce the transmission of microbes and other particulate matter in breathing systems. Devices that contain both a breathing filter and an HME are termed heat- and moisture-exchanging breathing filters (HMEFs). The terms ‘electrostatic’ and ‘pleated’ used to distinguish the two common types of breathing filter are not ideal, as both types rely to some extent on electrostatic charge to hold particles within the breathing filter material and both types of material could be pleated. The main difference between the two types is the density of the fibres. For ‘electrostatic’ breathing filter material, the density of fibres is comparatively low and the electrostatic charge on the fibres is high. For ‘pleated’ breathing filters, the density of the fibres is high: this causes an increase in the resistance to gas flow; pleating the material increases the surface area and thus reduces resistance. This type of breathing filter is also termed ‘hydrophobic’ (as the surface of the breathing filter material repels water) or ‘mechanical’. For this review, the terms ‘electrostatic’ and ‘pleated’ will be used to distinguish the two types of breathing filter.

 

Our factory

 

HangZhou Trifanz Medical Device Co., Ltd is located in the vibrant bio-industrial park of LinPing, Hangzhou. The park enjoys a beautiful environment and convenient transportation. It is adjacent to Shanghai, Ningbo and other important ports. The company is an integrated science and technology innovation enterprise, mainly engaged in the research, development, production and sales of medical catheters in the fields of respiration, anesthesia, and severe diseases. It has its own R&D team: a group of professional and technical personnel with nearly 20 years of experience in the industry; own The production site: 1000 square 100,000 GMP clean workshops; among the company's employees, more than 80% of college and university staff account for the company's production and operation activities in strict accordance with national and international requirements to run the quality management system cloud operation, passed the CE, ISO13485 system certification; can provide OEM / ODM services.

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FAQ
 

Q: What are the primary functions of a breathing filter?

A: The primary functions of a breathing filter are to protect the patient from harmful contaminants, prevent cross-contamination, and maintain the integrity of the respiratory circuit.

Q: What types of contaminants can breathing filters remove?

A: Breathing filters can remove dust, pollen, bacteria, viruses, aerosols, and other airborne particles that may be present in the respiratory gases.

Q: When are breathing filters used in clinical settings?

A: Breathing filters are used during mechanical ventilation, anesthesia administration, respiratory therapy, and other procedures where airway protection and contamination control are essential.

Q: What are the different types of breathing filters available?

A: There are various types of breathing filters, including bacterial filters, viral filters, heat and moisture exchangers (HMEs), and combination filters that offer different levels of filtration and protection.

Q: How often should breathing filters be replaced?

A: Breathing filters should be replaced according to the manufacturer's recommendations, typically every 24 to 48 hours or when visibly soiled or damaged to maintain optimal filtration efficiency.

Q: Are breathing filters compatible with all types of respiratory equipment?

A: Breathing filters are designed to be compatible with various respiratory devices, including ventilators, anesthesia machines, nebulizers, and oxygen delivery systems, to ensure consistent filtration.

Q: How do breathing filters help prevent ventilator-associated infections?

A: Breathing filters act as a barrier against pathogens and contaminants, reducing the risk of ventilator-associated infections by preventing their entry into the patient's airway.

Q: Can breathing filters affect the resistance or dead space in the respiratory circuit?

A: Breathing filters are designed to minimize resistance and dead space in the respiratory circuit to maintain optimal airflow and ventilation efficiency during patient care.

Q: Do breathing filters impact the humidity and temperature of inspired air?

A: Heat and moisture exchangers (HMEs) incorporated into breathing filters help maintain humidity and temperature levels in the inspired air, promoting patient comfort and airway health.

Q: How do viral filters differ from bacterial filters?

A: Viral filters have a higher filtration efficiency and are specifically designed to capture smaller particles, including viruses, providing enhanced protection compared to standard bacterial filters.

Q: Are there reusable breathing filters available for clinical use?

A: Some breathing filters are designed for multiple uses and can be cleaned and sterilized between patient encounters, offering cost-effective and environmentally friendly filtration options.

Q: Can breathing filters be used during procedures involving aerosol-generating activities?

A: Breathing filters with high filtration efficiency are recommended during aerosol-generating procedures to reduce the risk of airborne transmission of pathogens and contaminants.

Q: How do breathing filters contribute to patient safety during anesthesia?

A: Breathing filters play a crucial role in preventing contamination of anesthesia circuits, protecting patients from infections, and ensuring the delivery of clean and sterile gases during anesthesia administration.

Q: What considerations should be made when selecting a breathing filter for a specific clinical application?

A: Factors to consider include filtration efficiency, resistance to airflow, dead space, compatibility with equipment, patient age and size, and the specific requirements of the procedure or therapy.

Q: Can breathing filters be used in non-invasive ventilation settings?

A: Breathing filters are commonly used in non-invasive ventilation settings to filter exhaled air, reduce the risk of cross-contamination, and maintain a clean breathing environment for both patients and healthcare providers.

Q: How do breathing filters help reduce the spread of infectious diseases in healthcare settings?

A: By filtering out pathogens and contaminants from respiratory gases, breathing filters help minimize the spread of infectious diseases within healthcare facilities, protecting patients and healthcare workers.

Q: Are there specialized breathing filters for patients with compromised immune systems?

A: Specialized breathing filters with enhanced filtration capabilities are available for patients with compromised immune systems, providing an additional layer of protection against infections and airborne pathogens.

Q: What maintenance procedures are recommended for breathing filters?

A: Regular inspection, replacement according to guidelines, proper storage, and adherence to infection control protocols are essential maintenance procedures to ensure the effectiveness of breathing filters.

Q: Can breathing filters be used in emergency and critical care settings?

A: Breathing filters are essential components of emergency and critical care equipment, providing immediate protection and filtration for patients requiring respiratory support in urgent situations.

Q: How do breathing filters contribute to overall respiratory care and patient outcomes?

A: Breathing filters play a vital role in maintaining airway hygiene, preventing infections, and ensuring the delivery of clean and safe respiratory gases, ultimately contributing to improved patient outcomes and quality of care.

We're professional breathing filter manufacturers and suppliers in China, specialized in providing high quality custom service. We warmly welcome you to wholesale cheap breathing filter from our factory.

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